On-hand, demand and ATP
Inventory balances are projections from events. Operators use them for the current answer; the ledger remains the audit trail.
The four numbers
Section titled “The four numbers”| Number | Meaning |
|---|---|
| On hand | Sum of all lot balances — every disposition. Scrap and consumption reduce it; receipts and gains increase it. |
| Demand | Quantity promised to downstream work, such as sales or manufacturing ingredients. |
| Expected | Quantity expected to arrive or be produced, but not yet physical on-hand stock. |
| Available to promise | Available stock + expected supply − demand. |
On-hand vs usable
Section titled “On-hand vs usable”Lot balances are split by disposition: available, blocked, and rejected. Only available quantity is usable for selling, consuming, and stocktake reconciliation. Blocked and rejected quantity remains on the lot for traceability, but it is intentionally held back from normal use.
How balances change
Section titled “How balances change”| Action | Balance effect |
|---|---|
| Receive a purchase order | Increases on hand and releases matching expected supply. |
| Order a purchase order | Increases expected supply until receipt or release. |
| Ship or consume stock | Decreases on hand and releases matching demand when applicable. |
| Create or adjust demand | Increases or releases demand without moving physical stock. |
| Complete a stocktake | Posts gains, losses, or verification and updates last verified date. |
| Scrap stock | Decreases on hand from the scrapped disposition. |